Hydraulic hoses are crucial components in machinery used in several industries, including construction, civil engineering, mining, agriculture, and oil. These hoses transport fluids like oil and water into hydraulic components.
Hydraulic hoses can be found in motors, pumps, cylinders, etc. And the importance also lies in the fact that they are highly flexible, protect the fluid from contamination, and can fit into small or tight spaces.
Due to the type of fluids hydraulic hoses transport, it is crucial to maintain specific temperature and pressure consistently. With numerous components at play, even minor faults in hydraulic hose fittings can halt the system.
Therefore, ensuring the cleanliness of hydraulic hoses and fittings is imperative, as hose failure can lead to irreversible equipment damage, resulting in a significant cost increase and posing a safety risk to employees in many instances.
To avoid operational hazards, the best option any company has is to always watch out for warning signs that may help identify the condition of the hydraulic hoses. When detected on time, the simplest solution is to replace the hydraulic hose and hose fittings. Here are some important signs that need to be watched out for.
Warning Signs Indicating A Need To Replace Hose And Fittings
For any industry, the most important task is to ensure that all machinery, equipment, and important components, such as hydraulic hoses and fittings, are up and running. And this can be ensured only if these machines are inspected regularly. The warning signs indicating the need to replace the hydraulic hose include:
- Crushed Hose:
Due to constant usage, the rubber of the hoses often begins to wear down. When this happens, the hydraulic hose may bend. Since the bending occurs at a certain spot, the hose can still be used to fulfill its operational purpose.
However, when exposed to outside force or further rubber tearing, there is a high chance of a pressure build-up inside the hose. This can damage the hydraulic system and lead to an accident that may injure an employee. Hence, a crushed hose is the first sign indicating wear and tear and the need to opt for a new hydraulic hose in Dubai.
- Leaking of liquid:
Another clear sign indicating that it’s time to replace a hydraulic hose or the hose fitting is when the liquid it’s transporting begins to leak. This can be checked by looking out for stains or leaks around the hose or the area with the fittings. Leaks are not only uneconomical but can also cause accidents.
Hence, it is important to call a professional to assess the problem immediately after a leak is detected. Leakage can also be due to improper installation.
- Kinks:
Kinks and cracks are a clear indicator that the hose has been worn down with usage and that it is time to call in for a replacement.
- Exposed Wiring:
Hydraulic hoses also have wires in the rubber to ensure the hose stays strong and durable. When an exposed wire is spotted, it is clear that abrasion is occurring, and the hose needs to be replaced so it can perform at an optimum level. Exposed wires may also be caused by environmental factors such as the temperature.
- Cracked Fittings:
Cracked fittings, especially when red rust is present, are a clear sign that you need to contact a hydraulic hoses supplier in Dubai as the fitting needs to be replaced. This is because red rust means that the fitting has corroded and the metal is now fragile.
If neglected, further corrosion may be caused. This can lead to a loss of the hydraulic fluid and even damage to the hydraulic system. It is crucial to remember that the hydraulic hose transports the fluid at great pressure, and faults such as cracked fittings may cause the hose to break.
- Incorrect Pressure:
There are times when there is no visible damage on the hose, but there are some internal issues that can be detrimental. This includes incorrect pressure in the hose due to the restricted tube or a hidden leak. This is why, as a part of the maintenance and inspection process, the pressure of the hydraulic system needs to be tested to tackle the problem at an early stage.
- Rust, Cuts, and Abrasion:
Always keep a watch over rust build-up on the hose or fittings. The white build-up is not a cause for concern.
However, red or orange rust is a sign that the hose needs to be replaced. It is also important to ensure the hose has no scratches, cuts, or abrasion on the outer cover. While slight scratches may not be an issue, deeper cuts will lead to hydraulic hose failure.
How Long Do Hydraulic Hoses Last?
Though many hoses need to be replaced within a time span of a year or two, the true lifespan of a hose and its fittings truly depends on its usage and the quality of the equipment. Therefore, not only is maintenance important, but it is also crucial to opt for trusted hydraulic hose suppliers.
This is where Inflex Hydraulics steps since. Providing greatness since 1997, we are recognized for our innovativeness and the ability to deliver according to the requirements of the market. If you are searching for reliable hydraulic hoses and fittings, Inflex Hydraulics is the answer to all your problems.
